Medical Device Design & Development

INDUSTRY PERSPECTIVES

Reimagining HACCP And Other Process Flow Risk Analysis Methods Using Relational Risk Analysis

Combining relational risk analysis (ReRA) modeling strategies with hazard analysis and critical control point (HACCP) and other process flow risk analysis methods makes them more efficient.

Maximizing The Value Of An Internal Audit Program In Pharmaceutical Quality Operations

A shrinking FDA and rising supply pressures demand stronger risk management and smarter internal audits. Here’s how pharma can truly “see things as they really are.”

Building World-Class Global Quality Teams That Break Down Silos

Over 25 years leading global quality and regulatory organizations, I've learned that the most difficult challenges aren't regulatory or technical; they're organizational and cultural. 

Mastering Cultural Intelligence In Global Quality And Regulatory Leadership

The medical device industry has gone global, but most quality and regulatory leaders still operate with regional mindsets. Leaders who master cultural intelligence build quality systems that leverage diversity as competitive advantage.

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WHITE PAPERS & CASE STUDIES

Choosing The Right PCD Configuration For Reliable Sterility Assurance

Accurate PCD configuration ensures sterility assurance. Learn how to align validation strategies with ISO standards, optimize cycle efficiency, and select the right BI format for EO sterilization success.

Life Sciences Corporation Implements eLogbooks Across 15 Sites

New regulations challenged how surgical kits were tracked and processed across 15 U.S. sites. Discover how one team balanced compliance and efficiency to keep life-saving procedures on schedule.

Implementing A Next-Gen MES At A Fraction Of The Cost

Discover how a top medical device manufacturer accelerated product launch by digitizing assembly processes, streamlining training, and ensuring compliance.

Custom Orthodontic Aligner Manufacturer Ensures Compliance With Tulip

A pioneering orthodontic startup is transforming custom aligner production using 3D printing and software to cut time and costs in half while scaling rapidly to ensure quality and compliance.

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DESIGN COMPONENTS & SERVICES

Flash Lamps

Flash Lamps - high performance flash and arc lamp applications such as medical and industrial laser pumping, digital and studio photography, warning beacons and strobes, stroboscopic and effect lighting

Electrospun Polymer Solutions For Controlled Biological Interaction: Bioweb™ Technology

Zeus offers Bioweb™ electrospinning technology that produces polymer fiber solutions with thickness ranging from nanoscale to microscale sizes. These fibers can be used to electrospin fabrics with complex shapes, and produce a broad range of fiber and fabric properties. Possible solutions include encapsulation technology, spin membranes/sheets, and 3-D structures for coating substrates of varying shapes and sizes.

IRPrestige-21 Spectrophotometer
Shimadzu was the first company to offer dynamic auto-alignment as a standard feature in an FTIR spectrometer in its' price range. With state-of-the-art technology, the Shimadzu dynamic alignment system continuously maintains optimal alignment during data acquisition, ensuring consistently reproducible spectra without the need for tedious mechanical adjustments.
Mini Hybrid Connectors

Mini Hybrid Connectors from Colder Products Company provide a compact, single connection point for power and air, eliminating the need for multiple connections between remote tools and a device.

High Performance TE Cooled Fiber Optic Spectrometer: SILVER-Nova

The SILVER-Nova high performance, TE cooled fiber optic spectrometer provides research grade high resolution and optical sensitivity for spectroscopic applications in the 190-1110nm wavelength range. The system is portable, packaged in a rugged metal enclosure for use with a single strand fiber optic cable.

Image Sensor
High-resolution imaging capabilities combined with network communications make the Series 600 SmartImage Sensor a suited smart factory tool
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MEDICAL DEVICE DESIGN & DEVELOPMENT

Medical device design and development is the cyclical process of creating a device for a specific task or set of tasks, and then continuously reevaluating its effectiveness and improving upon it until the device reaches obsolescence. Design and development begins with ideation and the creation of a concept that, if found to be both fiscally and clinically viable, is then designed, engineered, and prototyped. This preclinical period includes bench testing — accomplished through simulated use of the product — and animal testing, along with any necessary redesign work.

Throughout the process, the proposed medical device, and the process by which it will be manufactured, is examined for flaws that may negatively impact the device’s safety, market viability, regulatory acceptance, customer satisfaction, usability, or profitability. Any shortcomings are corrected, and the improvements applied to the final design. Due to the wireless connectivity capabilities of many modern medical devices, cybersecurity and interoperability also must be incorporated into the design. Clinical testing is conducted, using human subjects, to further expose flaws and confirm product strengths. Once both the product design and the manufacturing process have been validated and approved by the U.S. Food and Drug Administration (FDA), production and commercialization of a device may begin.

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