Medical Device Design & Development

INDUSTRY PERSPECTIVES

Reimagining HACCP And Other Process Flow Risk Analysis Methods Using Relational Risk Analysis

Combining relational risk analysis (ReRA) modeling strategies with hazard analysis and critical control point (HACCP) and other process flow risk analysis methods makes them more efficient.

Maximizing The Value Of An Internal Audit Program In Pharmaceutical Quality Operations

A shrinking FDA and rising supply pressures demand stronger risk management and smarter internal audits. Here’s how pharma can truly “see things as they really are.”

Building World-Class Global Quality Teams That Break Down Silos

Over 25 years leading global quality and regulatory organizations, I've learned that the most difficult challenges aren't regulatory or technical; they're organizational and cultural. 

Mastering Cultural Intelligence In Global Quality And Regulatory Leadership

The medical device industry has gone global, but most quality and regulatory leaders still operate with regional mindsets. Leaders who master cultural intelligence build quality systems that leverage diversity as competitive advantage.

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WHITE PAPERS & CASE STUDIES

Choosing The Right PCD Configuration For Reliable Sterility Assurance

Accurate PCD configuration ensures sterility assurance. Learn how to align validation strategies with ISO standards, optimize cycle efficiency, and select the right BI format for EO sterilization success.

Life Sciences Corporation Implements eLogbooks Across 15 Sites

New regulations challenged how surgical kits were tracked and processed across 15 U.S. sites. Discover how one team balanced compliance and efficiency to keep life-saving procedures on schedule.

Implementing A Next-Gen MES At A Fraction Of The Cost

Discover how a top medical device manufacturer accelerated product launch by digitizing assembly processes, streamlining training, and ensuring compliance.

Custom Orthodontic Aligner Manufacturer Ensures Compliance With Tulip

A pioneering orthodontic startup is transforming custom aligner production using 3D printing and software to cut time and costs in half while scaling rapidly to ensure quality and compliance.

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DESIGN COMPONENTS & SERVICES

Orifices in Male to Female Luer
Orifices in Male to Female Luer

The Lee Company’s highly accurate Orifice is preinstalled into a male and female luer adapter, featuring an integral safety screen for protection against rogue contamination. Designed for both liquid and gas applications, the orifices are 100% flow tested on either nitrogen or distilled water, ensuring that each part is within ±5% of its nominal flow rate, and providing more accuracy than orifices specified by hole tolerance.

Solenoid Valves: LSP Series
Solenoid Valves: LSP Series

The LSP Series consists of 2-way, manifold mounted valves with a normally closed design. The valves are equipped with features that including a working pressure of 15 psig, zero dead (unswept) volume, 30ms response time, and a full bore flow path.

Optical Encoders
Optical encoders measure motion, such as position, velocity, and acceleration in a variety of equipment and machinery
Biocompatible Flexible Substrates For Directly Implantable Applications

Dyconex, an MST company, offers an array of biocompatible flexible substrates that are ideal for short term and long term direct implant applications such as diagnostics, neurostimulation, implantable electrodes, catheters, sensors, and actors. These substrates combine biocompatible structures and conventional PCB technology, and are composed of dielectric base materials such as LCP, PI, or glass.

Hydraulic Safety Screens (For Plastic)
Hydraulic Safety Screens (For Plastic)

IMH Hydraulic Safety Screens are designed as “last chance” safety screens to protect critical fluid control components against rogue contamination. They are meant to be companion parts to other IMH products, or can be used as standalone components for installation into plastics. (These are not intended to serve as system filters.)

Miniature Diaphragm Isolation Valve: R9 Series

The R9 is a 9mm miniature diaphragm isolation valve designed to deliver the liquid flow capabilities of a 16mm valve. These valves feature a 44% reduction in width, pressures up to 100 psi, low carryover performance, and particulate and crystallization resistance.

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MEDICAL DEVICE DESIGN & DEVELOPMENT

Medical device design and development is the cyclical process of creating a device for a specific task or set of tasks, and then continuously reevaluating its effectiveness and improving upon it until the device reaches obsolescence. Design and development begins with ideation and the creation of a concept that, if found to be both fiscally and clinically viable, is then designed, engineered, and prototyped. This preclinical period includes bench testing — accomplished through simulated use of the product — and animal testing, along with any necessary redesign work.

Throughout the process, the proposed medical device, and the process by which it will be manufactured, is examined for flaws that may negatively impact the device’s safety, market viability, regulatory acceptance, customer satisfaction, usability, or profitability. Any shortcomings are corrected, and the improvements applied to the final design. Due to the wireless connectivity capabilities of many modern medical devices, cybersecurity and interoperability also must be incorporated into the design. Clinical testing is conducted, using human subjects, to further expose flaws and confirm product strengths. Once both the product design and the manufacturing process have been validated and approved by the U.S. Food and Drug Administration (FDA), production and commercialization of a device may begin.

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