Medical Device Design & Development

INDUSTRY PERSPECTIVES

Building World-Class Global Quality Teams That Break Down Silos

Over 25 years leading global quality and regulatory organizations, I've learned that the most difficult challenges aren't regulatory or technical; they're organizational and cultural. 

Mastering Cultural Intelligence In Global Quality And Regulatory Leadership

The medical device industry has gone global, but most quality and regulatory leaders still operate with regional mindsets. Leaders who master cultural intelligence build quality systems that leverage diversity as competitive advantage.

A Better Interpretation Of POH In ISO 24971

Probability of harm (POH) is critical to appropriately scoring risks, so how should it be done? POH needs to show all probabilities, not suppress them.

Why Pharmaceutical And Medical Device Risks Must Be Analyzed By Their Risk Mechanisms

Current risk analysis methods focus on the possibility and severity of bad events instead of focusing directly on analyzing and improving the performance of systems and processes producing the bad events. 

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WHITE PAPERS & CASE STUDIES

Life Sciences Corporation Implements eLogbooks Across 15 Sites

New regulations challenged how surgical kits were tracked and processed across 15 U.S. sites. Discover how one team balanced compliance and efficiency to keep life-saving procedures on schedule.

Implementing A Next-Gen MES At A Fraction Of The Cost

Discover how a top medical device manufacturer accelerated product launch by digitizing assembly processes, streamlining training, and ensuring compliance.

Custom Orthodontic Aligner Manufacturer Ensures Compliance With Tulip

A pioneering orthodontic startup is transforming custom aligner production using 3D printing and software to cut time and costs in half while scaling rapidly to ensure quality and compliance.

Laerdal Error-Proofs Medical Kit Assembly With AI-Powered Vision Verifications

Discover how Laerdal Medical implemented an automated kit assembly solution that enhances quality control and supports continuous improvement through real-time monitoring and visual documentation.

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DESIGN COMPONENTS & SERVICES

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CarboSil® Thermoplastic Silicone Polycarbonate Polyurethane (TSPCU)

DSM’s CarboSil® Thermoplastic Silicone Polycarbonate Polyurethane (TSPCU) is a copolymer that combines the biocompatibility and biostability of conventional silicone elastomers with the processability and toughness of thermoplastic polycarbonate-urethanes. The silicone portion of CarboSil® TSPCU works synergistically with the polycarbonate component to improve stability. This medical-grade polymer is highly biocompatible and well suited to be used in many types of medical devices.

Solenoid Valves: 120 Series
Solenoid Valves: 120 Series

The 120 Series Solenoid Valves are composed of 2-way, ultra-miniature, magnetically latched solenoid valves. As the smallest solenoid valves in the world, it sets a new industry standard in reducing space, weight and power consumption.

Medical and Bioprocessing Products
The company, a leading manufacturer of quick disconnect couplings for critical fluid handling, has published a new catalog for bioprocessing, disposable and medical device applications.
Torus Concave Grating Spectrometer - Low Stray Light, High Throughput

Ocean Optics’ Torus miniature spectrometer delivers scientific grade performance from 360-825nm. Torus has a unique toroidal concave grating design for improved thermal wavelength stability and low stray light. Low stray light, high throughput and excellent thermal stability make the Torus ideal for a wide range of demanding research and OEM applications

RF Amplifier Module for Medical Embedded OEM Applications
RF Amplifier Module for Medical Embedded OEM Applications

The need to embed high power RF sources that can be accurately controlled across wide bandwidths is all around us in imaging systems - from ultrasonic to HF RF MRI machines, and for ultra-precision measurement and control of liquids in medical devices. The KMA2040 RF amplifier module is ideal for embedded OEM applications such as these.

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PMC12 ¼-28 Series: Couplings
The popular PMC12 product line is available with a 1/4-28 flat bottom ports and threads to mate with small diameter and microbore tubing. With the use of commonly available nuts and ferrules, full featured connectors can be incorporated into fluid connections, eliminating the need to unthread and rethread nuts.
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MEDICAL DEVICE DESIGN & DEVELOPMENT

Medical device design and development is the cyclical process of creating a device for a specific task or set of tasks, and then continuously reevaluating its effectiveness and improving upon it until the device reaches obsolescence. Design and development begins with ideation and the creation of a concept that, if found to be both fiscally and clinically viable, is then designed, engineered, and prototyped. This preclinical period includes bench testing — accomplished through simulated use of the product — and animal testing, along with any necessary redesign work.

Throughout the process, the proposed medical device, and the process by which it will be manufactured, is examined for flaws that may negatively impact the device’s safety, market viability, regulatory acceptance, customer satisfaction, usability, or profitability. Any shortcomings are corrected, and the improvements applied to the final design. Due to the wireless connectivity capabilities of many modern medical devices, cybersecurity and interoperability also must be incorporated into the design. Clinical testing is conducted, using human subjects, to further expose flaws and confirm product strengths. Once both the product design and the manufacturing process have been validated and approved by the U.S. Food and Drug Administration (FDA), production and commercialization of a device may begin.

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