Medical Device Design & Development

INDUSTRY PERSPECTIVES

Conducting A Medical Device Stability Study: A Practical Guide

Stability studies measure how medical devices respond to environmental stresses such as temperature, humidity, light, and time. Let's take a closer look at designing and conducting a stability study.

Reimagining HACCP And Other Process Flow Risk Analysis Methods Using Relational Risk Analysis

Combining relational risk analysis (ReRA) modeling strategies with hazard analysis and critical control point (HACCP) and other process flow risk analysis methods makes them more efficient.

Maximizing The Value Of An Internal Audit Program In Pharmaceutical Quality Operations

A shrinking FDA and rising supply pressures demand stronger risk management and smarter internal audits. Here’s how pharma can truly “see things as they really are.”

Building World-Class Global Quality Teams That Break Down Silos

Over 25 years leading global quality and regulatory organizations, I've learned that the most difficult challenges aren't regulatory or technical; they're organizational and cultural. 

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WHITE PAPERS & CASE STUDIES

Choosing The Right PCD Configuration For Reliable Sterility Assurance

Accurate PCD configuration ensures sterility assurance. Learn how to align validation strategies with ISO standards, optimize cycle efficiency, and select the right BI format for EO sterilization success.

Life Sciences Corporation Implements eLogbooks Across 15 Sites

New regulations challenged how surgical kits were tracked and processed across 15 U.S. sites. Discover how one team balanced compliance and efficiency to keep life-saving procedures on schedule.

Implementing A Next-Gen MES At A Fraction Of The Cost

Discover how a top medical device manufacturer accelerated product launch by digitizing assembly processes, streamlining training, and ensuring compliance.

Custom Orthodontic Aligner Manufacturer Ensures Compliance With Tulip

A pioneering orthodontic startup is transforming custom aligner production using 3D printing and software to cut time and costs in half while scaling rapidly to ensure quality and compliance.

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DESIGN COMPONENTS & SERVICES

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NS1 Series Couplings

NS1 Series couplings compact, closed-system design is packed full of features including non-spill shutoff valves that ensure dripfree disconnects, and eliminate the need to purge air from the system.

Circular Connectors: M12 Series

These circular connectors are ideal for medical devices that transfer data or involve data communications due to their 360o electromagnetic shielding. This is a key feature for patient monitoring systems, home health monitors, and EEG/ECG systems.

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LAVA™ Cell Concentration Devices

DSM Biomedical offers best-in-class LAVA™ Cell Concentration Devices designed to deliver the fastest PRP and BMC processing in the smallest and lightest designs. The LAVA™ family of devices separates and concentrates biologic fluids to create supraphysiologic cell solutions such as platelet-rich plasma and bone marrow concentrate.

Miniature Pneumatic Solenoid Valve: Series 11/25/26

Parker Hannifin’s miniature pneumatic solenoid valves provide an ideal solution for OEMs manufacturing devices for oxygen conservation, compression therapy, gas chromatography, and other medical and analytical gas control applications.

Polyester Etch Foil Heaters

The new HEATFLEX polyester etch foil heaters from HEATRON are designed to utilize advanced circuit imaging combined with chemical etching in order to allow designers to distribute wattage while creating multiple heat patterns in a single heater. These heaters are constructed using an etched foil heating element, and are available with custom watt density and multi-zone controls for added efficiency.

Plastic Optical Fiber Devices
The company designs and manufactures plastic optical fiber devices for the transfer of light, data, and images.
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MEDICAL DEVICE DESIGN & DEVELOPMENT

Medical device design and development is the cyclical process of creating a device for a specific task or set of tasks, and then continuously reevaluating its effectiveness and improving upon it until the device reaches obsolescence. Design and development begins with ideation and the creation of a concept that, if found to be both fiscally and clinically viable, is then designed, engineered, and prototyped. This preclinical period includes bench testing — accomplished through simulated use of the product — and animal testing, along with any necessary redesign work.

Throughout the process, the proposed medical device, and the process by which it will be manufactured, is examined for flaws that may negatively impact the device’s safety, market viability, regulatory acceptance, customer satisfaction, usability, or profitability. Any shortcomings are corrected, and the improvements applied to the final design. Due to the wireless connectivity capabilities of many modern medical devices, cybersecurity and interoperability also must be incorporated into the design. Clinical testing is conducted, using human subjects, to further expose flaws and confirm product strengths. Once both the product design and the manufacturing process have been validated and approved by the U.S. Food and Drug Administration (FDA), production and commercialization of a device may begin.

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