Medical Device Manufacturing
INDUSTRY PERSPECTIVES
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The 5-Layer Fix For AI Failure In Pharmaceutical Manufacturing
The promise of AI is colliding with the harsh reality of data chaos in pharma manufacturing. This article explores why most AI investments fail, and a 5-layer solution.
Total organic carbon analysis is probably the most “fit for use” analytical method to validate cleaning processes, particularly within a science- and risk-based approach.
This in-depth article describes risk in cleaning and provides a science- and risk-based framework for selecting analytical methods using ASTM International standards.
Here are practical tips to build validated, transparent, and auditable AI systems that align with GxP principles, paving the way for smarter and more resilient manufacturing processes.
Rapid prototyping has taken the medical device industry by storm, but there are pros and cons that device developers need to consider.
WHITE PAPERS & CASE STUDIES
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Deterministic Nondestructive Seal Integrity Testing
Deterministic, non-destructive seal integrity testing delivers validated, quantitative results. Learn why this method outperforms traditional approaches in ensuring patient safety and product quality.
Cryogenic storage can compromise packaging integrity for cell and gene therapies. Learn how vacuum decay technology detects micro leaks and ensures product safety under extreme conditions.
PET heat shrink is a strong barrier for medical devices, but difficult to remove. Peelable polyester heat shrink tubing is designed to overcome PET’s shortcomings.
Disc pumps enable quieter, smaller, and more precise wearable medical devices, improving patient comfort, measurement accuracy, and system reliability for innovative healthcare solutions.
Cleanroom micro molding ensures ultra-small components meet strict contamination and performance standards. As devices shrink and precision rises, controlled environments are essential for quality, reliability, and regulatory success.
ABOUT MEDICAL DEVICE MANUFACTURING
Medical device manufacturing includes all aspects of the fabrication of a medical device, from designing a manufacturing process to scale-up to ongoing process improvements. It also includes the sterilization and packaging of a device for shipment.
Throughout the manufacturing process, medical device makers strive to be faster and more efficient, but they also wish to be responsible corporate citizens. Thus, manufacturing demands constant insight into renewable resources, sustainable materials, equipment that is more energy efficient, and methods to reduce waste creation. Solutions to these issues can come in the form of improved processes, technological advances in machines or equipment components, or safer/more reliable materials. The same principles apply to the packaging process.
Such "LEAN" manufacturing is considered an industry best practice: eliminating any activity, process, or material that does not add value for which a customer will pay.
Still, while speed and cost-savings are vital to successful manufacturing, quality control is of the utmost importance — particularly as medical device market demands shift toward a more value-driven landscape. Packaging validation, proving to the FDA that a product is sterile when it ships, is the final step.
Many medical device manufacturers excel in the ideation, concept, and prototyping phases of product development and outsource the production of components or entire devices to contract manufacturers. This is as true of established original equipment manufacturers (OEMs) as it is for mid-sized companies and startups. Contract manufacturers vary in size and expertise, as well — some comprise small, precise operations specializing in particular materials or components, while others are massive cleanroom facilities equipped for large-scale production.
LATEST HEADLINES
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Accumold Makes Pharmapack Europe Debut To Support Next-Generation Drug Delivery And Pharma Packaging1/15/2026
See how precision micro molding enables scalable, reliable drug delivery and pharmaceutical packaging designs as industry experts debut at Pharmapack Europe 2026 in Paris, January 21–22.
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AbbVie To Buy Device Manufacturing Facility From West Pharmaceutical Services1/14/2026
The acquisition of the Tempe, Arizona facility will expand U.S.-based drug delivery device capacity and support the company’s $10 billion manufacturing investment.
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Accumold Brings Micro Molding Precision To Photonics West 2026 As Optical Innovation Accelerates1/13/2026
Accumold, a global leader in precision micro molding, will exhibit at SPIE Photonics West 2026 (January 20-22, San Francisco, USA), the premier event for lasers, biomedical optics, optoelectronics, and technologies supporting biophotonics, quantum, and vision applications.
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Accumold Returns To MD&M West 2026 To Help Medical Oems De-Risk Miniaturization And Scale Micro Parts1/6/2026
Accumold returns to MD&M West 2026, Booth 2828, showcasing medical micro molding expertise, Design for Micro Molding guidance, and scalable, high-precision production for next-generation devices.
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Accumold Achieves ISO 13485 Recertification, Reaffirming Commitment To Precision In Medical Micro Molding11/24/2025
Accumold secures ISO 13485 recertification, reinforcing its commitment to precision, quality, and reliability in micro molded components for demanding medical device applications worldwide.
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Accumold To Exhibit At Medevice Silicon Valley, Showcasing Micro Molding Expertise For Cutting-Edge Medtech11/11/2025
Accumold will showcase its world-leading micro molding expertise at MEDevice Silicon Valley, Booth #1034, helping medtech innovators accelerate design, de-risk production, and achieve micron-level precision.
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Accumold To Showcase Micro Molding Innovation At COMPAMED 202511/1/2025
Discover Accumold’s micro molding expertise at COMPAMED 2025, where ultra-precision, scalability, and DfMM capabilities showcase how next-generation medical devices are enabled through unmatched miniaturization and manufacturing reliability.
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Discover Medbio's Medical Molding Expertise At MEDevice Silicon Valley 202510/23/2025
Visit Medbio at Booth #941, November 19–20, to explore custom injection molding and assembly solutions, supporting Class I–III devices with quality, compliance, and MedTech innovation.